Fully Automatic C Z Profile Purlin Roll Forming Machine To USA
The cutting-edge Fully Automatic C Z Profile Purlin Roll Forming Machine represents a pinnacle of industrial innovation and efficiency. Engineered to streamline the production process, this advanced machinery is designed to fabricate C and Z profile purlins with unparalleled precision and speed. By leveraging cutting-edge automation technology, it optimizes material usage and minimizes production time, ensuring maximum productivity and cost-effectiveness. Ideal for a wide range of applications across various industries, this state-of-the-art equipment exemplifies the future of roll forming technology, providing manufacturers with a competitive edge in today’s dynamic market landscape.
Advantage of C Z purlin machine
The C Z purlin machine excels in handling thick materials, with a maximum thickness capacity of 4mm (6 gauge). It incorporates servo motors and an intelligent production system, tailored for precision applications demanding accurate control over motor speed, position, and torque. Pioneering the domestic market, it features self-developed intuitive software, significantly reducing input complexities. This innovative advancement not only enhances work efficiency by simplifying tedious tasks but also saves approximately an hour of labor per day, propelling productivity forward with each step.
1.Servo motor
Servo motors find extensive applications across various industries, offering numerous benefits:
1. Enhanced efficiency
2. Remarkable power output considering their compact size
3. Consistent torque even at higher speeds due to closed-loop control
4. Operate quietly and exhibit high reliability
5. Achieve a superior ratio of torque to inertia
6. Capable of high acceleration and delivering high-speed performance
7. Provide precise torque control
8. Ensure smooth operation and high accuracy
9. Ideal for applications with varying loads due to their adaptability.
2.Laptop-type intelligent control system
Opt for top-tier domestic servo motor brands renowned for their excellence in quality, production efficiency, and precision, resulting in a remarkable leap in productivity (boosting production efficiency by over 30%).
Enhance the intelligent control system to achieve heightened levels of intelligence and superiority.
Introduce cutting-edge, high-end portable laptop operations, offering unparalleled convenience and mobility for on-the-go office tasks and production management, keeping you ahead of the curve.
Introduce China’s pioneering self-developed intelligent rapid input software, freeing users from tedious input processes, enhancing work efficiency, and facilitating swift progress (saving approximately one hour of work time per day).
Profile drawing for reference:
Standard sepcification: Width from 100-400 mm(4-15 inch) , Thickness from 1-4mm( 15-6 gauge ) , other specail size we can also customized.
Processing Flow
Uncoiling → Feeding And Leveling →Punching/Pre-Shearing→Roll Forming → Auto Cutting →Products Receiving Table
Product Parameter
Raw Material: PPGI,PPGL
Material thickness: 1-4mm( 15-6 gauge )
Coil width ：150-500 mm adjusted
Machine Frame: Machine base frame is made of U beam weld steel. In the main roll forming machine, there are 2 buttons for urgency stop in case any malfunction happens.
Material Of Rollers: High grade 45# forged steel
Roller material: Cr12 CNC processing heat treatment to HRC: 58-60 ,finish turning
Roller stations :24 rows
Diameter Of Shafts: Φ85mm solid
Material Of Shafts: 40 Cr CNC processing HRC28-32 ,finish turning and electroplate
Forming Speed: Max 30 m/min
Voltage: 480v/60hz/3p (As Requested)
Transmission Way: By 1.5 inch chain
Servo Power: 60 KW
Cutting Blade Material: Gcr12 quenched treatment
Cutting Type: hydraulic post cutting
Control: Sizes adjust by PLC control and button C and Z section changing by PLC control
1. 8T Hydralic Decolier
Capacity:8 tons
Coil inner diameter:450-550mm
Feeding width: max 500mm
Structure: welded by the steel plates and profiled bar.
The shrink and expand of coil is automatic , Drive by Hydralic power.
2. Feeding And Leveling Device
There is an electric button here, which can automatically adjust the feeding width
Leveling rollers: 3 up 4 down
Roller material: Cr15
Roller diameter: 75mm
Feeding width adjustment: automatic by button
Ensure that the inputted steel sheet is perfectly straight and orderly before commencing the roll forming process to guarantee precise and accurate results.
3. Roll Forming And Transmission Device
Rollers material: Cr12 CNC processing heat treatment to HRC: 58-60 ,finish turning
Roller stations: 24 rows , 12 unit roller stations for C and Z changing.
Shaft material:Shaft material: 40 Cr CNC processing HRC 28-32 ,finish turning and electroplate Drive
by Heavy duty chains: 1.5 inch
4. Laptop-Type Control System
PLC brand:Delta(Taiwan) PLC, and transducer and touched screen
Encoder brand:Omron
Electrical components:Schneider
Operating language:English and Chinese(or as requested)
You can easily configure the orders for this section, adjusting product length and quantity with simplicity. Additionally, the inclusion of aviation plugs facilitates effortless machine installation upon arrival, further enhancing user convenience.
5. Puching Unit With Hydraulic System
Station 1: Pre-Hydraulic shearing
Station 2: Bottom center holes punching
Station 3: Bottom double side holes punching
Station 4: Each side flag holes punching
