Sigma Purlin Roll Forming Machine
The Sigma Purlin Roll Forming Machine, also known as the M Purlin Roll Forming Machine, is designed to produce high-quality M-shaped purlins with a width range of 80-300mm. This versatile machine is capable of working with material thicknesses from 1.5mm to 3mm, with the ability to form thicker materials up to 4.0-6.0mm based on customer specifications.
Sigma M Purlin Roll Forming Machine Workflow
- Uncoiling– The raw material is uncoiled and prepared for processing.
- Guiding– The guiding rollers ensure accurate sheet positioning.
- Feeding & Flattening– The sheets are fed into the system and flattened to eliminate any coil curvature.
- Forming– The material passes through the rollers and is shaped into M purlins.
- Punching & Cutting– Depending on the configuration, punching and cutting processes are performed to finalize the purlin shape.
- Product Receiving– The finished M purlins are collected for further use.
Technical Specifications of the Sigma Purlin Roll Forming Machine
Roll Forming System:
- Guiding Roller: 2 pcs, 40mm diameter, tempered
- Feeding & Flattening Device: 5 pcs, 70mm diameter, tempered
- Rolling Shaft: 45# steel, 80mm diameter, tempered
- Rollers: Cr15 material, quenched treatment
- Rolling Stations: 15 stations
- Working Speed: 0-25 m/min (without punching), 0-12 m/min (with punching)
Machine Frame: Carbon steel welded structure
Machine Body: Steel plate welded with grinding
Bearings: Harbin, a well-known Chinese brand
Power: 15kw
Transmission: Chain-driven system, with gimbal/gearbox for thicker materials
Key Features of the Sigma Purlin Roll Forming Machine
Adjustable Size Settings: The M Purlin Roll Forming Machine is engineered for easy adjustment. You can automatically adjust the width and height of the purlins via a PLC system, or use a manual handle wheel for more flexible control. This feature significantly reduces setup time compared to adjusting spacers manually.
Punching Options: The machine can be customized with either pre-punching or post-punching units, depending on your production needs.
Cutting Unit Options: Choose between pre-cut or post-cut options, both of which provide universal cutting solutions suitable for various applications.
Robust Drive System: The machine is equipped with a chain-driven system. For raw materials thicker than 2.5mm, a gimbal/gearbox transmission is used, ensuring more robust driving power and enhanced stability during the purlin forming process.
Extensive Applications of the Sigma Purlin Roll Forming Machine
The Sigma Purlin Roll Forming Machine is extensively used in industries such as:
- Metal Building Systems
- Roofing Solutions
- Construction and Renovation Projects
This machine is capable of producing various types of purlins, including C purlins, U purlins, and Z purlins, depending on your project needs. The system offers flexible solutions for producing a complete range of structural purlins. For high-volume production, automatic systems adjust the height and width of the purlins seamlessly. If you only need to produce a limited range of sizes, the manual sleeve change option is a more cost-effective alternative.
Why Choose the Sigma Purlin Roll Forming Machine?
The Sigma Purlin Roll Forming Machine provides an ideal solution for manufacturing high-quality M purlins. With its advanced technology, flexibility in production, and efficient design, this machine is an excellent investment for businesses looking to improve productivity and quality in the metal building and construction industry. Choose the M Purlin Roll Forming Machine from ZTRFM for your next project, and enjoy superior performance, high customization, and exceptional customer support.
Customized Solutions for Every Need
At ZTRFM, we provide tailored solutions to meet your specific requirements. Based on your section profile, size range, and thickness requirements, we can recommend the ideal configuration for your purlin roll forming machine. Whether you require a fully automated or a more budget-friendly, manually adjustable machine, we ensure that our machines deliver optimal performance for your production goals.
Our team offers one-to-one professional service, working closely with you to understand your drawing, tolerance needs, and budget. This ensures that you receive a solution that meets your exact specifications while maintaining cost-effectiveness.