50 75 100 Automatic translation C U channel for ceiling drywall machine

The C U channel ceiling drywall machine utilizes advanced automation technologies, including intelligent control systems and automatic translation features, making the production process more efficient and precise. These machines can automatically translate design specifications, ensuring that each C U channel’s dimensions and shape meet expectations, thereby enhancing the production capacity of the assembly line.

1. Size of Track: U50/70/100/150*40
2. Size of Stud: C50/70/100/150*40
3. Thickness of material: 05-0.9mm (Gauge25, 22, 20)
4. Total Power: 25.5Kw
5. Floor space of plant: 15.5m*0.95m*1.6m (forming machine dimensions 6.3m*1. 15m*1.6m)
6. Total weight: 3800kg
7. Containerization :1*40GP
8. H.S code: 845522
9. Forming speed is 45meters/min, discount time of punching holes, final working speed is about 36 meters/min

1. C U channel for ceiling drywall machine Work Flow ( Detailed floor plan is available once purchasing confirmed )
Uncoiler–Main forming mill–Hydraulic punching & Servo track cutting system–products collect
table(stacker)

2. 3 tons Manual Uncoiler

Usage & function: Feed and input the material passively, It be of brake to control the feeding speed.
Work type: Manually upload coils and passive feed
Loading capacity:3 tons
Inner diameter of coil:450-550(or customized)
External diameter of coil: 1600mm(max)
Coil width: 350mm (max)

3. Main Forming Mill

1. Forming speed is 45meters/min, discount time of punching holes, final working speed is about 36 meters/min
2. Main motor: 7.5Kw, Motor brand is Chinese famous brand (Lichao) while we can use international brand as per customer’s order.and two independent servo motor to control and adjust the sizes.(you can set the sizes on PLC, then rollers can move automatically to adjust and change sizes)
3. Forming stations: 12 stations
4. Transmission: I inch chain
5. Principle axis : axis made of forged steel 45#, and diameter is 50mm, quenching and tempering, Cylindrical milling processed, fine grinding and anti-rust treatment
6. Roller die: rollers are made of forged alloy steel Cr12, twice machining processing to get precise size and shape. high frequency quenching with HRC58-62, hard chrome plated, surface polished, To ensure the rollers with good abrasion resistance
7. Cost iron arch stands as axis bracket, HT200 good quality cast iron. CNC processed, with high precise dimensions and measurements
8. The base frame is welded by steel tubes, and welded by 8mm thickness plate as body
cover, The platform that used to plant the stands are made of 20mm thickness steel plate, its surface are processed by grinding milling machine to ensure it be of perfect flatness.

4. Servo Punching Device

This Punching device is driven by a independent 5.5Kw hydraulic pump, it is connect with the shear and share one servo motor, it do the punching job without pause, so that to keep the machine at a high working speed. Besides, the user can set and adjust the distance of punching positions The punching molds are made of Cr12 alloy steel

5. Servo Tracking Shearing System

Shearing die is made of Cr12, high frequency quenched with HRC50, it is driven by an independent 5.5Kw hydraulic pump, and controlled by a 3Kw servo motor. This helps the shear cut high precisely and it cut without pause.

6. PLC control system
1. Frequency Brand: Delta
2. PLC Brand: Delta
3. Screen Language: Chinese/English/As Required
4. Encoder: Omron
5. Low Pressure Electric: Schneider
6. Voltage: 380V/50Hz/3Phases (or Customized)