Automatic Solar Strut Channel Roll Forming Machine
The Automatic Solar Strut Channel Roll Forming Machine is an essential tool in the solar energy industry, particularly in the manufacturing of high-quality strut channels and brackets for solar panel structures. Its innovative technology and precise engineering have revolutionized the production process, ensuring durability, accuracy, and efficiency. In this article, we’ll explore the key features, technical specifications, and benefits of this remarkable machine while emphasizing its role in supporting the growing demand for renewable energy solutions.
What is the Solar Strut Channel Roll Forming Machine?
The Solar Strut Channel Roll Forming Machine is designed to transform raw materials, such as steel or aluminum, into robust and precise strut channels. These channels play a critical role in supporting solar panels, ensuring their stability and longevity even in extreme weather conditions. Alongside this, the Bracket Solar Panel Structure Making Machine works in tandem to create the brackets that hold the solar panels securely in place. Together, these machines form the backbone of solar panel structure manufacturing, combining speed and accuracy to meet the demands of large-scale production.
Material Customization
The machine can process various materials with customizable thicknesses, ensuring compatibility with specific project requirements.
Hydraulic Automatic Decoiler
The hydraulic automatic decoiler is provided free of charge, ensuring seamless handling of raw materials and reducing manual effort.
Durable Roller Stations
- The machine includes 16 roller stations (customizable upon request), ensuring high precision during the forming process.
- Rollers are made of 45# steel, with a hard chrome-plated surface to prevent wear and deformation over time.
Advanced Transmission System
The gearbox transmission system guarantees smooth operation, minimizing noise and maximizing power efficiency.
High-Quality Cutting Mechanism
- Equipped with an automatic cutter made of cr12mov material, the machine delivers clean, precise cuts without scratches or deformation.
- This ensures the end product meets the highest quality standards.
Power and Performance
- Motor power: 11KW
- Hydraulic system power: 5.5KW
- Voltage: Standard 380V 50Hz (customizable for different regions)
User-Friendly Control System
- The electric control box can be customized with globally recognized brands.
- The system supports multiple languages, with English as the default.
- A PLC (Programmable Logic Controller) automates the entire production process, allowing users to set batch sizes, lengths, and quantities with ease.
Impressive Forming Speed
The machine operates at a forming speed of 15-20 meters per minute, which can be adjusted based on the material’s thickness and shape requirements.
Technical Specifications
Feature | Details |
Formed Material Thickness | Customized |
Decoiler | Hydraulic automatic (free of charge) |
Roller Stations | 16 rows (customizable) |
Shaft Diameter | 60mm solid shaft |
Roller Material | 45# steel, hard chrome plated |
Machine Color | As per customer requirement |
Drive System | Gearbox transmission |
Dimensions (LWH) | Customizable |
Weight | Approximately 6.5 tons |
Cutter Material | cr12mov (no scratches, no deformation) |
Motor Power | 11KW |
Hydraulic Power | 5.5KW |
Voltage | 380V 50Hz 3Phase (customizable) |
Control System | PLC, multi-language support |
Forming Speed | 15-20m/min (customized based on requirements) |
Benefits of the Solar Strut Channel Roll Forming Machine
Enhanced Efficiency
The automated processes significantly reduce production time, enabling manufacturers to meet high-volume demands.
Superior Quality Output
With advanced roller and cutting technology, the machine ensures precise and durable strut channels and brackets.
Cost-Effective Production
By streamlining operations and minimizing material wastage, the machine reduces overall production costs.
Customizable Design
The ability to tailor features such as material thickness, roller stations, and control systems makes the machine versatile for various applications.
Environmentally Friendly
Supporting the solar industry directly contributes to the global transition toward clean energy solutions, promoting sustainability.
Applications of the Solar Strut Channel Roll Forming Machine
The Solar Strut Channel Roll Forming Machine is widely used in manufacturing strut channels and brackets for:
- Solar panel mounting structures
- Industrial and commercial solar power plants
- Residential solar installations
- Agricultural solar projects