The Ultimate Supermarket Racks Making Machine
The ZTRFM Box Beam Roll Forming Machine is a cutting-edge solution tailored for manufacturing upright racks and box beams used in warehouse systems and supermarket shelving. Its advanced design and versatility allow for the production of various sizes with a single machine, making it an indispensable tool for businesses in the storage and retail industries. In this article, we delve into the features, specifications, and benefits of this Supermarket Racks Making Machine, exploring why it’s a top choice for manufacturers worldwide.
What is the Supermarket Racks Making Machine?
The Supermarket Racks Making Machine is designed to produce high-quality upright racks and box beams, which are essential components in warehouse and supermarket storage systems. This machine is capable of customizing finished products to meet specific requirements, offering flexibility and efficiency in production. With its innovative roll forming, conveying, and locking systems, it ensures seamless manufacturing processes from start to finish.
Key Features of the ZTRFM Supermarket Racks Making Machine
Material Versatility
- Supports materials like GI (galvanized iron) and AI (aluminum).
- Processes material thicknesses ranging from 2mm to 3mm, catering to a variety of project needs.
Decoiler Options
- Comes with an automatic decoilerfor efficient material handling.
- A manual decoileris also provided free of charge for added flexibility.
Durable Main Body
- Equipped with 20 roller stations (customizable upon request) for precise forming.
- Solid 80mm shafts and rollers made from Gcr12movmaterial ensure durability and long-term performance.
- Built on a sturdy 500 H steel frame, ensuring stability during operation.
Advanced Transmission System
- Uses chain transmission for reliable and smooth operation, reducing downtime and maintenance costs.
Precision Cutting Mechanism
- The automatic cutter is crafted from cr12mov material, delivering clean cuts without scratches or deformation, ensuring the final product meets high-quality standards.
Efficient Power and Voltage System
- Motor power: 7.5KW
- Hydraulic system power: 7.5KW
- Voltage: Standard 380V 50Hz 3Phase (customizable for regional requirements).
User-Friendly Control System
- Includes a customizable electric box featuring globally recognized brands.
- Multi-language support with English as the default.
- Integrated PLC (Programmable Logic Controller) automates production, allowing users to set batch sizes, lengths, and quantities effortlessly.
High Forming Speed
- Capable of operating at 15-20 meters per minute, with speed adjustable based on material thickness and product design.
Technical Specifications
| Feature | Details |
| Formed Material | GI, AI (Thickness: 2-3mm) |
| Decoiler | Automatic and manual (free) |
| Roller Stations | 20 rows (customizable) |
| Shaft Diameter | 80mm solid shaft |
| Roller Material | Gcr12mov |
| Machine Frame | 500 H steel |
| Transmission | Chain |
| Dimensions (LWH) | 950016001600mm (customizable) |
| Weight | 6 tons |
| Cutter Material | cr12mov (no scratches, no deformation) |
| Motor Power | 7.5KW |
| Hydraulic Power | 7.5KW |
| Voltage | 380V 50Hz 3Phase (customizable) |
| Control System | PLC with multi-language support |
| Forming Speed | 15-20m/min |
Manufacturing Process: How the Machine Works
Roll Forming for Supermarket Racks and Box Beams
The roll forming machine is designed to produce racks and box beams of various sizes within a specified range. By adjusting the mold along the shaft, the machine allows for easy customization, accommodating different dimensions without requiring additional equipment.
Conveying System for Box Beams
Once the C beam is formed, the conveying system transports it to the locking machine. This step ensures smooth and efficient movement, maintaining the production flow.
Box Beam Locking Machine
The locking machine secures the C beam, completing the box beam. After the locking process, the finished product is conveyed to the receiving table, marking the end of the production cycle.
Benefits of the ZTRFM Supermarket Racks Making Machine
Customizable Production
The machine allows manufacturers to produce upright racks and box beams of various sizes, making it ideal for diverse storage systems.
High Efficiency
With its automated processes and advanced technology, the machine significantly reduces production time while maintaining high precision.
Durable and Reliable
The use of high-quality materials like Gcr12mov and solid steel shafts ensures long-lasting performance, even under heavy workloads.
Cost-Effective
The ability to produce multiple sizes with a single machine minimizes operational costs and maximizes return on investment.
Environmentally Friendly
By supporting sustainable storage solutions, the machine contributes to eco-friendly practices in the retail and warehouse industries.
Applications
The ZTRFM Supermarket Racks Making Machine is widely used for manufacturing:
- Supermarket storage racks
- Warehouse storage systems
- Retail shelving solutions
- Industrial and commercial storage units
